Chevron Conveyor belt / Cleated belt
Construction Features and Applications
Conveyor belts with smooth top covers are useful for conveying bulk solid materials up to the angle of inclination 22° as an upper limit. When reliable conveyor belts for steep inclines are needed, possibly as steep as 30° or even 40° , then profiled belts are the right belts when material has to be conveyed without slip. Special features
of Marsbelts profiled belts:
— Cleats are integrally molded and vulcanized as part of the top cover during the manufacturing process.
— Full range of belt widths with a variety of pattern designs and cleat heights available, to suit most applications.
— Ensured belt trough ability conformed to satisfy demanding 3.4 or 5-idler configuration with large trough angle equipped on
steep-angle conveyors.
Chevron belt Applications
Coalmines, mining, quarries, steel and iron industry, construction industry, power plant.
Note:
Conveyor systems must be equipped with belt cleaners that can effectively clean the belt working surface, to avoid residual material accumulating on the pulley surface and causing fast abnormal wear of the belt top cover and pulley lagging.
Chevron belt Classification
Select carcass reinforcement according to conveying distance, take-up travel, belt tension rating.
— Fabric belt (short length, low belt tension rating)
— Steel cord belt (underground fire retardant, long-distance high belt tension rating)
Select covers according to material type, temperature, and energy-saving requirement.
— Fire retardant, wear-resistant, acid/alkali resistant, heat resistant, flame-resistant, oil resistant.
Select profile pattern and cleat height according to belt width, belt strength required by the conveyor system, and material characteristics.
Typical Profile Patterns
These features make pipe conveyor belts a preferred choice in industries such as mining, cement production, power plants, chemical processing, and many others where efficient, safe, and environmentally responsible material handling is required.
Based on the presence of edge:
- Bounded Pattern Conveyor Belt: These belts have their patterns enclosed within edge.
- Cut Edge Pattern Conveyor Belt: These belts have patterns cut without edge.
Based on pattern shape:
- Shape includes Chevron, V-open, V-closed, U-shape, multi-V, or other composite pattern structures.
- Pattern height ranges from 5mm, 8mm, 10mm, 15mm, 17mm, 20mm, 25mm, to 32mm. Belt width ranges from 300mm to 1600mm.
Patterns can be customized according to user requirements.
Why choose MarsBelts?
Expertise and Experience: We have more than 15 years of experience, specialized knowledge, and successful past projects.
Quality of Products or Services: High-quality products and services, including reliability, durability, and performance, which might exceed industry standards.
Innovative Solutions: Provide added value and solve problems more effectively than traditional methods.
Customer-Centric Approach: Commitment to customer satisfaction, including personalized service, understanding client needs, and providing tailored solutions.
Competitive Pricing: Competitive pricing and cost-effectiveness without compromising on quality.
After-Sales Support and Service: We offer support services post-sale, like maintenance, technical support, and warranties, ensuring long-term client satisfaction.
- Compliance and Certifications
Positive Testimonials and Reviews: Testimonials from previous satisfied clients to build trust and credibility.
On-Time Delivery and Reliability: Track record of delivering projects on time and being reliable in meeting client expectations and deadlines.
Customization Capabilities: Offer customized solutions, It’s a benefit for clients who require tailored specifications for their projects.
Safety and Environmental Consciousness: Our commitment to safety in operations and environmental sustainability, which can be a key deciding factor for many clients today.
Global Reach or Local Expertise: Depending on our operation scale, either our global reach and resources or deep local market understanding and presence.
Strong Supply Chain and Network
Advantages over traditional conveyor belts
Enclosed Transport: The key feature of a pipe conveyor belt is its ability to enclose the material being transported, effectively protecting it from external elements like wind, rain, and environmental contaminants. This feature is particularly useful in sensitive environments and for transporting materials that can be affected by external conditions.
Reduced Spillage and Dust Generation: Since the material is completely enclosed, the risk of spillage and dust generation is greatly reduced. This makes pipe conveyor belts ideal for handling fine materials that can easily be dispersed into the air.
Flexible Routing: Pipe conveyor belts can negotiate tighter curves and steeper gradients than traditional flat belts. This flexibility allows for more complex and space-efficient routing, especially in challenging terrains or congested industrial areas.
Lower Maintenance: The enclosed design can lead to reduced maintenance costs. The conveyor’s components are protected from the transported material, reducing wear and tear.
Environmentally Friendly: With reduced spillage, dust generation, and impact on the surrounding environment, pipe conveyor belts are considered a more environmentally friendly option.
Versatility in Material Handling: They can handle a variety of materials, including those that are abrasive, hot, or tend to adhere to surfaces. This versatility makes them suitable for a wide range of industries.
Improved Safety: Enclosing the material reduces the risk of accidents and injuries related to material spillage, making the workplace safer.
